Detailed Explanation of SNCR Technology
2025-06-10 18:04:17
1. Basic Concept
SNCR (Selective Non-Catalytic Reduction) is a medium-to-high temperature flue gas denitrification technology that reduces nitrogen oxides (NOx) to nitrogen (N₂) and water (H₂O) by injecting reducing agents (ammonia water or urea solution) into high-temperature flue gas without using catalysts.
2. Working Principle
Optimal reaction temperature window: 850-1100°C
Main chemical reactions:
Using ammonia water (NH₃):
Using urea (CO(NH₂)₂):
3. System Components
Reducing agent preparation and storage system
Ammonia water (20-25% concentration) or urea solution (40-50% concentration)
Injection system
Atomizing lances
Compressed air system
Control system
Temperature monitoring
Flow control
4. Technical Characteristics
Feature | Description |
---|---|
Denitrification efficiency | 30-70% |
Investment cost | About 1/3-1/2 of SCR |
Operating cost | Relatively low |
Operating temperature | 850-1100°C |
System complexity | Simple |
5. Typical Applications
Coal-fired boilers
Waste incinerators
Cement kilns
Glass melting furnaces
Biomass boilers
6. Advantages and Disadvantages
Advantages:
Simple system with low investment
No catalyst required
Easy maintenance
Small footprint
Disadvantages:
Relatively low denitrification efficiency
Sensitive to temperature
Ammonia slip issues
Not suitable for low-temperature flue gas
7. Comparison with SCR Technology
Parameter | SNCR | SCR |
---|---|---|
Denitrification efficiency | 30-70% | 70-95% |
Reaction temperature | 850-1100°C | 250-400°C |
Catalyst | Not required | Required |
Ammonia slip | Higher | Lower |
Investment cost | Low | High |
Suitable applications | Small/medium boilers | Large power plants |
8. Technology Development Trends
Combined use with SCR (SNCR/SCR hybrid technology)
Development of new reducing agents
Optimization of intelligent control systems
New additives to expand temperature window
9. Case Study
After implementing SNCR technology in a 300t/d waste incineration plant:
NOx emissions reduced from 350mg/m³ to 150mg/m³
Operating costs 40% lower compared to SCR solution
System operation rate exceeding 98%
10. Conclusion
SNCR technology is an economical and practical medium-to-high temperature flue gas denitrification solution, particularly suitable for small and medium-sized industrial boilers and specific industrial furnaces. Although its denitrification efficiency is lower than SCR, its low investment and simple system give it significant advantages in specific applications. With advancements in control technology, SNCR will see broader applications in the future.